Hot Pipe Coating

Thermal Insulation Coating

Stop Heat Loss & Corrosion Under Insulation

  • Before

  • After

  • 865 F

  • 98.42 F

  • 374 F

  • 147.2 F

  • 230 F

  • 116 F

  • 278.6 F

  • 100.4 F

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Hot Pipe Coating Advantages

  • Replaces conventional jacket insulation
  • Eliminates Corrosion Under Insulation
  • No shutdown required, applied on hot/ambient surfaces
  • Superior insulation
  • Reduces energy consumption
  • Singe Component – Waterborne – non flammable
  • Easy to inspect and repair
  • Personnel protection

Case Studies

Northern Natural Gas – Water Bath Heater – USA

CUI Protection, Insulation and Personnel Protection

Nucor Steel - Furnaces, USA

Estimated Savings $44,379,976 per year
Estimated BTU Savings 219,137,000 per hour

  • HPC skin temp. @ 12mm

  • Metal temp. under HPC

  • Original metal temp.
    500°F (260°C)

    Original metal temp.
    500°F

  • HPC skin temp.
    315°F (157°C)

    HPC skin temp.
    315°F

  • Metal temp. under HPC
    838°F (448°C)

    Metal temp. under HPC
    838°F

Pemex Offshore Crude Piping - Mexico

Offshore Insulative Coating System

  • Original metal temp.
    273.2°F (134°C)

  • HPC skin temp.
    120.6°F (49.2°C)

Pemex Offshore Compressor - Mexico

Personnel Protection, Equipment Protection

  • Original metal temp.
    302°F (150°C)

  • HPC skin temp.
    117°F (47°C)

Lab Testing

ASTM C177
Thermal Conductivity – 0.056 W/mK
University of KU Leuven Germany – Thermal Conductivity Testing

Mean temprature °C

Thermal conductivity W/(m.K.)
-10 0.059
0 0.060
10 0.061
20 0.062
30 0.063
50 0.066
100 0.071
200 0.083
300 0.094
400 0.106
500 0.116
ASTM B117
Salt Fog Spray Test – 15,000 Hours – NO RUST

HPC + SP Seal Coat HT
Overall the panels show excellent corrosion resistance, no sign of rust coming from under coating except bottom of edge of panels since the edges were not coated or taped off.

HPC Removal | Inspection | Re-Application
TAP TO CALL +818 696 3786

  • Before

  • After

  • 865 F

  • 98.42 F

  • 374 F

  • 147.2 F

  • 230 F

  • 116 F

  • 278.6 F

  • 100.4 F

Certifications
Made in USA

Technical Data

Description

HPC uses a special acrylic resin blend with non-conductive ceramic compounds to control heat transfer on surface up to 900F (482C). It is water-borne, non-flammable, non-toxic, and extremely lightweight in appearance.

Application

HPC can be applied to metal, concrete, wood and other substrates. HPC can be applied directly to hot surfaces using a texture sprayer. If applied outdoors, HPC requires a top coat of Super Therm or Rust Grip.

Physical Data
  • Solids: By weight: 50.49% / By volume: 73.00%
  • Dry time: 10-30 min, between 200-300F, or until steaming action has finished
  • Weight: 5.0 lbs per gallon
  • Vehicle: Urethane / Acrylic Blend
  • Shelf Life: 1 year if unopened under appropriate storage conditions
  • Lead and chromate free
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Loss Prevention and Safety
Available - Non Destructive Inspection Portal
Easy to Mix, Non Flammable, Water Based
Applied directly to hot surfaces without the need for shutdowns
Global Cost of Corrosion
  • Global estimated annual destruction responsible from corrosion equals $2.5 trillion
  • 15% - 35% ($375-875 Billion) could be saved by developing and implementing a multi step corrosion plan
  • $10+ Billion is spent annually to remediate petrochemical and petroleum refinery equipment

Lab Testing

ASTM C177
Thermal Conductivity – 0.056 W/mK
University of KU Leuven Germany – Thermal Conductivity Testing

Mean temprature °C

Thermal conductivity W/(m.K.)
-10 0.059
0 0.060
10 0.061
20 0.062
30 0.063
50 0.066
100 0.071
200 0.083
300 0.094
400 0.106
500 0.116
ASTM B117
Salt Fog Spray Test – 15,000 Hours – NO RUST

HPC + SP Seal Coat HT
Overall the panels show excellent corrosion resistance, no sign of rust coming from under coating except bottom of edge of panels since the edges were not coated or taped off.

Application Equipment Options

GRACO TexSpray GTX 2000EX
Air-Powered Texture Sprayer ($3,499)
GRACO Professional Drywall
Hopper Gun ($199.00)

Letters of Recommendation

"The first job, concerning the thermal insulation of a series of steam piping manifolds on board the ship was carried by means of the products named HPC and Super Therm. The job was performed by Saipem’s crewmen, after a few hours of training by your supervisor. I am glad to report that the people on board are very satisfied with the result, that has been achieved in a very short time compared to conventional system based on rockwool and aluminum sheets."

Saipem – Italy – Marcello Vairetti

"Additionally, we used 3mm of Hot Pipe Coating to reduce the surface temperature of the hot pipes running throughout the engine room. Hot Pipe Coating have done exactly what you promised, and continue to perform under extreme marine environments."

Mubarak Marine – UAE – Technical Department

Project Pictures

Satisfied Clients

volta coatings
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